Our cutting-edge production process ensures the highest standards of quality and efficiency. From concept to creation, we deliver reliable lighting solutions designed to excel in any application.
Our production system upholds the highest quality standards, backed by both ISO9001 and IATF16949 certifications. These certifications demonstrate our dedication to quality management and precision in the manufacturing process. We are committed to delivering reliable, consistent, and exceptional lighting solutions that meet the rigorous standards of the automotive industry. Partner with us for top-tier products and outstanding performance.
The incoming material stage is the starting point of the whole production process, ensuring the quality of raw materials is the key:
Procurement of core components, such as LEDs, circuit boards (PCBs), housings, connecting wires, screws and so on.
Procurement of core components, such as LEDs, circuit boards (PCBs), housings, connecting wires, screws and so on.
Procurement of core components, such as LEDs, circuit boards (PCBs), housings, connecting wires, screws and so on.
Procurement of core components, such as LEDs, circuit boards (PCBs), housings, connecting wires, screws and so on.
Procurement of core components, such as LEDs, circuit boards (PCBs), housings, connecting wires, screws and so on.
Qualified materials are put into constant humidity and temperature warehouse, they were classified and stored according to category and labeled for traceability.
Unqualified materials returned or special treatment.
Assemble the parts of the lights into a finished product:
Before any components are attached, the printed circuit board (PCB) undergoes a comprehensive test to check for functionality and quality. This includes verifying the circuit integrity, ensuring proper soldering, and confirming that all connections are secure. The PCB test ensures that there are no defects and that the board will function optimally when integrated with other components.
Next, the built-in connector is installed onto the PCB. This connector is essential for linking the power supply and LED modules, ensuring a seamless connection between all components. We use high-quality connectors that are both reliable and resistant to wear and tear, providing long-term durability for the LED work light.
To prevent overheating and enhance heat dissipation, a layer of thermal grease is carefully applied to the designated areas of the PCB. This helps to improve the thermal conductivity between the LED chips and the heatsink, ensuring the lights perform efficiently even in demanding environments. The thermal grease printing process is automated for precision and uniformity.
Once the thermal grease is applied, the PCB is securely fixed into its housing using screws. This ensures a stable and firm connection with the heatsink, maintaining structural integrity. Proper screw tightening is critical to avoid vibration and prevent any potential damage during operation.
In this stage, the reflector and lens are assembled with the LED module. The reflector is carefully positioned to direct the light output in the desired pattern, maximizing the efficiency of the LED work light. The lens is then placed on top of the LED module to protect the lights from dirt, dust, and physical damage. These components are assembled with precision to ensure optimal light distribution and performance.
An automated glue dispensing system is used to apply a precise amount of adhesive to ensure that all parts are securely attached. This step ensures that the lens, reflector, and other elements stay in place, enhancing the longevity of the LED work light. The glue is specifically chosen for its ability to bond securely while withstanding temperature fluctuations.
Given the challenging environments in which LED work lights are often used, we conduct a rigorous waterproof test to guarantee their resistance to water and moisture. The lights are subjected to controlled water spray tests to ensure no leakage occurs, ensuring reliable performance in rain, snow, or other wet conditions.
Before the final product is packaged and shipped, the LED work light undergoes an automated aging test. This process involves running the lights for an extended period under simulated operational conditions to ensure that they will perform reliably throughout their lifespan. The test checks for any performance issues, including light output consistency, temperature management, and electrical stability.
With over 10 years of experience in LED lighting for automotive and off-highway equipment, M&F provides customized, high-quality solutions. Our tailored designs and reliable performance drive client growth and success.
Products
Company Information
We will respond to your message within 24 hours.
